New Tooling and New Process of T1600 Synchronous Machine 

Product process tooling is an important means to ensure that the product can be completed according to the quality, every month there are a lot of tooling to design, tracking, manufacturing. There are a lot of fixtures designed in the professional process room, such as armature punching single slot die, high-voltage stator-rotor slotting and internal/external round cutter die, stator coil winding die, stator coil shaping die, high-voltage coil gluing and baking strip, high-voltage coil rising angle prototype, and so on.

Based on the principles of completing the processing quality of product parts, reducing the cost of mold manufacturing and simplifying the process, the professional process room designs each set of necessary molds and arranges each manufacturing process step by step according to the production plan.

In March, the production order of T1600 three-phase synchronous motor was tight in time and urgent in task, and it was difficult to process the flat and thick coil of wire gauge of this product. The process room arranged Hou Yong'an, a senior engineer with more than 30 years of tooling design experience, to undertake the tooling design. He worked overtime to conceive the idea of winding the pole coil of T1600 motor. He was very strict in design, even on the subway When I went home for a rest, I was thinking about how to adjust the structure of the mold better.

Eventually, Hou Yongan designed this adjustable pole winding mold, not only this product can be used, can also have been adjusted according to the size of the coil to the next time you may encounter a different size of the coil, greatly saving the cost of the mold. Mold process route and mold manufacturing tracking is completed by the same Chen Bo small master, although he is into the factory for two years of new workers, but he is very serious, but also very ideas and impetus. Under the joint efforts of the two masters and apprentices, the design and processing of the mold was completed in high quality and on schedule. In the end, the qualified magnetic pole coils were manufactured successfully.

Innovative ideas in the professional process room mold design, manufacturing process of the master and apprentice duo embodied in the most, to their spirit of learning, to their spirit of praise!